Tuesday, April 29, 2025

How industrial waste gases could replace fossil fuels in everyday consumer products

Share

System block diagram for C12–14 AE7 surfactant manufacturing from the metal and paper mill flue gases. Credit score: Journal of CO2 Utilization (2025). DOI: 10.1016/J.JCOU.2024.103013

Industrial waste gases, lengthy seen as a serious contributor to local weather change, may quickly be captured and repurposed into on a regular basis family merchandise comparable to shampoo, detergent, and even gas.

A brand new research led by Professor Jhuma Sadhukhan on the College of Surrey has efficiently demonstrated the environmental advantages of turning CO₂ emissions into key chemical elements. As a part of the Flue2Chem initiative, researchers for the primary time assessed your complete life cycle of changing waste gases from metal and paper mills into chemical parts (surfactants) for important client items.

The research, published within the Journal of CO2 Utilizationdiscovered the strategy reduces international warming potential (GWP) by about 82% for paper mill emissions and practically half for the metal mill trade in comparison with fossil-based surfactant manufacturing—highlighting a promising pathway to deliver the U.Okay. nearer to its net-zero targets.

Professor Jin Xuan, Affiliate Dean of Analysis and Innovation at Surrey and co-author of the research, stated, “For decades, fossil fuels have been the backbone of manufacturing, not just as an energy source but as a key component in the products people use daily. However, this reliance has come at a high environmental cost. Our findings show that waste CO₂ can be part of the solution rather than the problem. This isn’t just about cutting emissions—it’s about creating a circular carbon economy where waste becomes the building blocks of essential products and fuel.”

Current life cycle assessments present that CO₂-based merchandise supply vital environmental advantages. Nevertheless, a techno-economic evaluation highlights key challenges, comparable to excessive prices and restricted hydrogen provide—each crucial for changing CO₂ into surfactants. Given the energy-intensive nature of the method, the research emphasizes the necessity for additional funding in renewable power infrastructure.

A separate College of Surrey-led research, published in Digital Chemical Engineeringadditionally seemed on the financial feasibility of various manufacturing strategies and located that the CO₂ seize route stays dearer, at $8/kg in comparison with $3.75/kg for fossil-based sources. Nevertheless, there’s hope that technological advancements and rising demand for sustainable merchandise will assist bridge the hole, making CO₂-derived surfactants a cheap various sooner or later.

With client industries valued at over £73 billion within the UK alone, the outcomes of those research will play a vital position in shaping the way forward for sustainable chemical manufacturing. The findings will probably be used to information industrial companions, offering key suggestions to policymakers on the way to speed up the transition towards a round carbon financial system.

Extra info:
Jhuma Sadhukhan et al, Novel complete life cycle evaluation (LCA) of sustainable flue fuel carbon seize and utilization (CCU) for surfactant and gas through Fischer-Tropsch synthesis, Journal of CO2 Utilization (2025). DOI: 10.1016/J.JCOU.2024.103013

Oliver J. Fisher et al, Techno-economic evaluation and course of simulation of alkoxylated surfactant manufacturing in a round carbon financial system framework, Digital Chemical Engineering (2024). DOI: 10.1016/J.DCHE.2024.100199

Quotation:
How industrial waste gases may exchange fossil fuels in on a regular basis client merchandise (2025, March 13)
retrieved 13 March 2025
from https://techxplore.com/information/2025-03-industrial-gases-fossil-fuels-everyday.html

This doc is topic to copyright. Other than any truthful dealing for the aim of personal research or analysis, no
half could also be reproduced with out the written permission. The content material is offered for info functions solely.



Our Main Site

Read more

More News