Monday, April 28, 2025

UK’s first at-scale EV battery recycling and refining plant begins construction in Plymouth

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As soon as constructed, the Plymouth plant will produce intermediate battery supplies. (The plant is titled “ACT3” throughout the group’s printed scale-up pathway).

Lithium-ion battery recycling know-how agency Altilium says it has commenced development of the UK’s first at-scale EV battery recycling facility with built-in chemical refining capabilities, situated in Plymouth, Devon.

The group claims a primary within the UK by way of the manufacturing of recent battery cells from recycled supplies. “The groundbreaking ACT 3 scale-up plant will place the UK at the forefront of sustainable battery materials production.”

The ability could have the capability to get better essential battery minerals, together with lithium, nickel and graphite, from 24,000 EVs per 12 months. Utilizing Altilium’s proprietary EcoCathode™ course of, battery scrap will probably be recycled into nickel Combined Hydroxide Precipitate (MHP) and lithium sulphate — essential intermediate supplies for home manufacturing of battery cathodes.

Building work on the 4-acre web site has already begun, with engineering design work being accomplished by international engineering consultancy Hatch. The plant will present essential learnings round supplies dealing with, scalability and course of optimisation, in addition to sustainability and environmental compliance, as a part of a scale-up pathway the agency has laid out (see beneath), which culminates in development of a deliberate mega-scale refinery later this decade.

At the moment the UK relies on the worldwide marketplace for provide of essential battery supplies, that are important for decarbonisation and the vitality transition. With rising demand from the battery manufacturing sector, the UK is predicted to wish as much as 40% of present international lithium manufacturing and up 30% of present international graphite manufacturing by 2030, based on analysis by the UK Essential Minerals Intelligence Centre (CMIC).

By growing a round economic system for EV batteries, Altiliium is making certain the UK has a safe and sustainable home provide chain for these supplies, whereas decreasing our reliance on imported assets and chopping carbon emissions.

Dr Christian Marston, Altilium COO, commented: “Our ACT 3 site marks the next phase in Altilium’s mission to close the loop on battery materials here in Britain. We are proud to be building this scale-up facility here in Plymouth, which will be a cornerstone of the UK’s EV battery supply chain. This is about taking a strategic and incremental approach to scaling a vital new industry, one that ensures value stays in the country and creates long-term skilled green jobs.”

Whereas battery recycling within the UK has up to now targeted totally on shredding batteries and black mass manufacturing, Altilium says it’s pioneering the subsequent step: holding invaluable battery metals like lithium and nickel within the UK by superior hydrometallurgical refining. “This approach ensures local job creation and a resilient supply of battery-grade materials for the UK’s growing EV and gigafactory sectors.”

Altilium’s proprietary EcoCathode™ course of boasts a 95% restoration price for essential minerals like lithium, nickel, and cobalt, and a 99% restoration price for graphite. This methodology is claimed to lead to a 24% discount in emissions in comparison with standard hydrometallurgical recycling processes.

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