Excessive-power ultrasound quickly separates priceless catalyst from underlying polymer membranes in beneath a minute. Credit score: College of Leicester
A brand new method that makes use of soundwaves to separate supplies for recycling may assist forestall doubtlessly dangerous chemical substances leaching into the surroundings.
Researchers on the College of Leicester have achieved a serious milestone in fuel cell recycling, advancing strategies to effectively separate priceless catalyst supplies and fluorinated polymer membranes (PFAS) from catalyst-coated membranes (CCMs). The articles are revealed in RSC Sustainability and Ultrasonic Sonochemistry.
This improvement addresses important environmental challenges posed by PFAS—sometimes called “forever chemicals”—that are recognized to infect ingesting water and have critical well being implications. The Royal Society of Chemistry has urged authorities intervention to scale back PFAS ranges in UK water provides.
Gasoline cells and water electrolyzers, important parts of hydrogen-powered power techniques, powering automobiles, trains and buses, depend upon CCMs containing treasured platinum group metals. Nonetheless, the robust adhesion between catalyst layers and PFAS membranes has made recycling troublesome.
Researchers at Leicester have developed a scalable methodology utilizing natural solvent soaking and water ultrasonication to successfully separate these supplies, revolutionizing the recycling process.
Dr. Jake Yang from the College of Leicester Faculty of Chemistry stated, “This methodology is easy and scalable. We will now separate PFAS membranes from precious metals with out harsh chemical substances—revolutionizing how we recycle gas cells.
“Fuel cells have been heralded for a long time as the breakthrough technology for clean energy but the high cost of platinum group metals has been seen as a limitation. A circular economy in these metals will bring this breakthrough technology one step closer to reality.”
Constructing on this success, a follow-up examine launched a steady delamination course of, utilizing a bespoke blade sonotrode that makes use of excessive frequency ultrasound to separate the membranes to speed up recycling. The method creates bubbles that collapse when subjected to high pressurethat means the dear catalysts might be separated in seconds at room temperature. The modern course of is each sustainable and economically viable, paving the way in which for widespread adoption.
This analysis was carried out in collaboration with Johnson Matthey, a world chief in sustainable applied sciences. Trade-academia partnerships akin to this underscore the significance of collective efforts in driving technological progress.
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Excessive-power ultrasound quickly separates priceless catalyst from underlying polymer membranes in beneath a minute. Credit score: College of Leicester
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Excessive-power ultrasound quickly separates priceless catalyst from underlying polymer membranes in beneath a minute. Credit score: College of Leicester
Ross Gordon, Principal Analysis Scientist at Johnson Matthey, stated, “The development of high-intensity ultrasound to separate catalyst-loaded membranes is a game-changer in how we approach fuel cell recycling. At Johnson Matthey, we are proud to collaborate on pioneering solutions that accelerate the adoption of hydrogen-powered energy while making it more sustainable and economically viable.”
As gas cell demand continues to develop, this breakthrough contributes to the round economic system by enabling environment friendly recycling of important clean energy parts. The researchers’ efforts help a greener and extra reasonably priced future for gas cell expertise whereas addressing urgent environmental challenges.
Extra data:
Tanongsak Yingnakorn et al, Catalyst coated membranes for gas cell and water electrolyser delamination induced by natural resolution soaking and water ultrasonication, RSC Sustainability (2025). Two: 10.1039/D4SU00795F
Tanongsak Yingnakorn et al, Quick Delamination of Gasoline Cell Catalyst-Coated Membranes Utilizing Excessive-Depth Ultrasonication, Ultrasonics Sonochemistry (2025). DOI: 10.1016/j.ultsonch.2025.107330
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Soundwave recycling expertise turns ‘endlessly chemical substances’ into renewable assets (2025, Could 6)
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