Tuesday, April 29, 2025

Twice the quality with streamlined processes

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Stable electrolyte powder (left) produced by KERI’s wet-synthesis course of and a prototype of an all-solid-state battery utilizing it. Credit score: Korea Electrotechnology Analysis Institute

Korea Electrotechnology Analysis Institute (KERI) has reached a big milestone with a research published in Vitality Storage Suppliesmarking an important stride towards the commercialization of all-solid-state batteries, free from the inherent dangers of explosion and hearth.

Dr. Park Jun-woo of the KERI Subsequent-Era Battery Analysis Heart and Sung Junghwan (scholar researcher on the UST KERI Campus) have efficiently engineered a revolutionary know-how. This know-how, targeted on the “size-controlled wet-chemical synthesis of solid-state electrolytes (sulfide superionic conductors),” not solely slashes the processing time and value by over fifty % but in addition doubles the resultant high quality.

All-solid-state batteries leverage solid-state electrolytes in lieu of liquid counterparts for ion switch between the cathode (+) and anode (-), considerably lowering the danger of fireside or explosion. Nonetheless, for integration into all-solid-state batteries, notably within the cathode, solid-state electrolytes have to be minute, measuring a mere few micrometers—roughly one-hundredth the thickness of a human hair.

KERI has pioneered a know-how able to mass-producing these diminutive solid-state electrolytes with heightened ionic conductivity by means of a simplified course of. Opposite to present practices, the place solid-state electrolytes are sometimes massive in particle sizenecessitating further processes comparable to mechanical grinding, KERI’s strategy mitigates each the time and value burdens related to such processes. Moreover, it eliminates the efficiency degradation of solid-state electrolytes induced by grinding, a big obstacle to their commercialization.

Dr. Park’s group employed microscopic uncooked supplies, comparable to lithium sulfide, and meticulously managed the nucleation price of every materials throughout chemical reactionsleading to considerably downsized merchandise. This revolutionary strategy permits the manufacturing of superb solid-state electrolytes utilizing a simple moist synthesis approach devoid of intricate processes.

The profitable management of the chemical composition has yielded a outstanding ionic conductivity, greater than doubling that achieved by means of present solid-state electrolyte manufacturing strategies (‘dry synthesis’ and grinding by means of high-energy ball milling) (from 2 mS/cm to 4.98 mS/cm).

A breakthrough was discovered by the KERI analysis group, who discovered the perfect mixture after years of experiments with numerous supplies and a number of rounds of analyses.

Dr. Park of KERI mentioned, “By selecting the right materials and reliably controlling the chemical reactions, we were able to bypass the complex and expensive processes typically used for refining solid-state electrolytes, opting for a ‘simple process.’ Despite its simplicity, the resulting solid-state electrolytes exhibit significantly improved quality, meeting the requirements of efficiency and business accessibility for mass production and commercialization.”

KERI has submitted quite a few patent purposes for this groundbreaking achievement, anticipating appreciable curiosity from the all-solid-state battery business. The institute plans to interact in know-how switch agreements with firms expressing demand.

Moreover, KERI goals to synergize this accomplishment with a earlier growth—a particular moist synthesis approach designed to mass-produce solid-state electrolytes at one-tenth the uncooked supplies price, utilizing a patented particular additive. This technique will place KERI as a frontrunner within the low-cost mass manufacturing of high-quality solid-state electrolytes.

Extra info:
Junghwan Sung et al, Measurement-controlled wet-chemical synthesis of sulfide superionic conductors for high-performance all-solid-state batteries, Vitality Storage Supplies (2024). DOI: 10.1016/j.ensm.2024.103253

Quotation:
A advance in solid-state electrolytes for all-solid-state batteries: Twice the standard with streamlined processes (2024, March 19)
retrieved 20 March 2024
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